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In the near future, BYD and Siemens are set to revolutionize manufacturing through advanced intelligent management systems, aiming to build a smart factory aligned with Industry 4.0 standards. Similarly, Sany Heavy Industry, one of the first engineering machinery companies selected as part of China’s 46 smart manufacturing pilot projects, has already completed its transformation into a model for the country’s industrial modernization.
Intelligent manufacturing is no longer just a buzzword. As traditional manufacturing faces stagnation, the concept of “smart†has become a hot topic among companies seeking innovation. With the emergence of initiatives like "Industry 4.0," "Industrial Internet," and "Made in China 2025," the blueprint for intelligent manufacturing is gradually taking shape.
Rooted in artificial intelligence research, intelligent manufacturing involves both technological advancements and integrated systems. These systems can continuously expand their knowledge base, self-learn, and analyze environmental and internal data to make informed decisions and plan actions.
Typically, smart manufacturing is divided into four layers: application, execution, network, and perception. Through these layers, the industry chain includes system integrators, smart equipment, industrial databases, cloud computing, production software, and intelligent products. The core of smart manufacturing lies in connecting data to unlock its full potential, enabling flexible downstream production, expanding the industry chain, and integrating traditional manufacturing with the internet, AI, big data, and cloud computing.
With the rise of intelligent manufacturing, countries around the world are focusing on it as a key area for economic competition. Germany, the U.S., and China have each developed unique strategies, but all share a common goal: leveraging cyber-physical systems (CPS) to drive the future of manufacturing.
At the recent China International Industrial Fair in Shanghai, KUKA introduced its new generation of KRAGILUS robots and various application packages, allowing customers to access and analyze robot performance remotely. By using big data analytics and cloud computing, productivity, quality, and flexibility can be significantly improved. As a leading global industrial robot manufacturer, KUKA continues to play a pivotal role in shaping the future of smart manufacturing.
China's support for the manufacturing sector has also been strengthened by policies such as the "Standardization and Quality Improvement Plan for the Equipment Manufacturing Industry." This initiative promotes craftsmanship and enhances the efficiency and quality of the industry, providing a solid foundation for smart manufacturing development.
For traditional industries, smart manufacturing has created new opportunities across various sectors, including system integrators, smart devices, and intelligent products. Companies like CRRC, a leader in rail transportation equipment, are setting new industry standards by implementing automation, intelligence, and control systems.
Robotic companies such as Shenyang Xinsong and Xinshida are competing in the smart equipment market, while U.S.-based firms like the US group have entered the robotics field through acquisitions like KUKA. These moves aim to enhance R&D capabilities and support global expansion.
Smart products like sensors, machine vision, and 3D printing are essential components of the smart manufacturing ecosystem. Shenyang Xinsong, for instance, has developed advanced robotic controllers that integrate with various sensors, offering real-time performance and adaptability.
As China continues to strengthen its industrial system and improve its manufacturing processes, it is well-positioned to lead the global smart manufacturing trend. With rapid learning and adaptation, Chinese companies are gaining a competitive edge in this evolving landscape.
In conclusion, the journey from concept to reality is long, but the demand for smart manufacturing is growing naturally. As the industry surges forward, domestic companies are rising to meet the challenge, proving that innovation and determination can turn dreams into reality.